Customer Background

A national automotive test center conducts over 500 crash tests yearly. Traditional cameras and sensors capture limited angles, leading to incomplete data and low analysis precision.

Key Challenges

• Strong shockwaves and debris demand extreme drone stability.

• High-speed tracking within 0.1s requires millisecond-level response and precision control.

• Complex test environment with metal structures and electromagnetic interference.

• Immediate close-range inspection in hazardous areas post-crash.

Solution

Luminex developed a Specialized Drone Power System Solution for Vehicle Crash Tests:

• High-response brushless motor and ESC for millisecond power adjustment.

• Shock-absorbing, anti-shake, and anti-EMI modules for stable operation under impact.

• Lightweight power components maximizing payload while retaining strength.

• Customized delivery in 10 days with full-time engineer support for the first test.

Quantified Outcomes

• Data acquisition accuracy improved 60%, capturing previously unobservable deformations.

• Test analysis time cut from 72 hours to 24 hours.

• Zero failures across 100 consecutive crash tests.

• Overall procurement cost reduced by 45% vs. imported systems.

Customer Testimonial

“Luminex power system upgraded our crash-test technology. Excellent response speed and stability perfectly meet high-speed tracking needs, and fast delivery and professional support impressed us greatly.”